Heavy-Procedure IndustriesPharmaceutical Manufacturer

How to Run GMP Batch Release Documentation That Passes WHO and KEBS Audits

Who this is for

You manage quality at a pharmaceutical manufacturer or medical device company. Batch release documentation is currently physical — folders, sign-off sheets, manual routing between QC and Regulatory Affairs. You're preparing for a WHO prequalification inspection or KEBS GMP certification. And you know that a missing signature on a critical control point, or a batch record that takes 20 minutes to locate, is the kind of finding that delays the entire review.

The problem

Paper batch records with missing signatures at critical control points are a GMP inspection finding — not a minor observation. When batch release documentation is stored in physical folders and requires manual retrieval, the risk of gaps is structurally embedded in every release. A signature that wasn't obtained at the right time, by the right role, is a deviation that has to be explained to an auditor. When it happens repeatedly, it's a systemic finding. In a product recall, the stakes are different. Every hour spent locating batch records is an hour of regulatory exposure, distribution risk, and potential public health liability. If a specific batch's complete release record can't be retrieved within minutes, the recall process itself becomes a compliance failure. Regulators don't draw a meaningful distinction between "we couldn't locate the record quickly" and "the record doesn't exist" — the operational consequence is the same.

What you can achieve

  • Every batch moves through a documented, sequential release workflow — no step can be skipped, no step can be retroactively completed after the fact
  • QC and Regulatory Affairs approvals are captured at the moment of the actual decision — with role attribution and tamper-evident timestamps that an auditor can verify
  • Any batch record is retrievable in full in under two minutes — for an inspector, a recall coordinator, or a regulatory query at any point in the product's life cycle
  • WHO prequalification inspectors see a systematic digital GMP compliance record across all reviewed batches — no missing signatures, no manual retrieval delays
  • Environmental monitoring data and deviation records are embedded in the batch record itself, not sitting in separate folders that need to be cross-referenced
  • Batch release cycle time drops when QC and RA approvals happen in the workflow rather than waiting for a physical file to be routed between offices

The workflow in Hakiki

  1. 1
    Certificate of Analysis UploadFile upload

    Upload completed CoA from QC laboratory — all parameters must be within specification before upload

  2. 2
    All In-Spec Results ConfirmedYes or no

    QC analyst confirms all CoA parameters are within specification — required before QC Manager sign-off

  3. 3
    QC Manager Sign-OffYes or no

    QC Manager confirms batch passes quality criteria — with Manager ID and timestamp

  4. 4
    Label Artwork PhotoFile upload

    Photo of printed batch label showing batch number, expiry date, and product name — verified against BOM

  5. 5
    Batch & Expiry Confirmed on PackYes or no

    Confirm batch number and expiry date on physical pack match the batch record — manual verification

  6. 6
    Pack Count Matches BOMYes or no

    Confirm unit count per case matches the Bill of Materials specification

  7. 7
    Clean Room TemperatureText

    Enter manufacturing environment temperature (°C) during production — GMP environmental monitoring

  8. 8
    Relative HumidityText

    Enter relative humidity (%) during production — required for GMP documentation of environmental conditions

  9. 9
    Differential Pressure LogFile upload

    Upload differential pressure log for the manufacturing suite — confirms cleanroom integrity

  10. 10
    All Deviations DocumentedYes or no

    Confirm any production deviations have been raised, investigated, and documented before release

  11. 11
    Regulatory Affairs Release AuthorizationYes or no

    Regulatory Affairs confirms batch is cleared for distribution — final release gate with RA ID and timestamp

Hakiki features used

File upload for CoA and packaging photosSequential sign-off workflowText environmental dataQC + Regulatory Affairs approval gatesTamper-evident batch records

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