How to Run Pre-Shift Safety Checks That Satisfy DOSH and Actually Prevent Incidents
Who This Is For
You manage HSE compliance at a mining company or quarry with surface and underground operations. Pre-shift safety checks are required by DOSH and by your own internal policies. DOSH has issued improvement notices before. A Lost Time Injury investigation is active or recently closed. Your current pre-shift documentation is paper-based, and you're not fully confident it reflects what actually happens in the field before each shift starts.
The Problem
A pre-shift safety form marked "complete" by a supervisor who needed to start the shift on time isn't a safety check — it's a signature on a blank form. When a Lost Time Injury investigation establishes that equipment defects were present before the shift started and weren't recorded, the company faces penalties, potential site shutdown, and the irreversible human cost of a preventable incident. DOSH won't accept "our process requires the check to be done" as evidence that it was done. The deeper failure is harder to see: without atmospheric gas readings, zone-by-zone equipment inspection records, and photo documentation of identified defects, the pre-shift safety record can't be distinguished from a form completed at a supervisor's desk 30 minutes before the shift started. DOSH improvement notices accumulate not because the operation is inherently unsafe — but because the company can't demonstrate its safety process is real and contemporaneous.
What You Can Achieve
- Work can't commence until the pre-shift check is complete — the workflow structurally blocks it, regardless of shift start pressure
- Atmospheric readings are timestamped at the moment of entry and paired with a photo of the gas monitor display — batch-filling is structurally impossible
- Identified defects are documented with photos at point of discovery, creating an immediate hold record that prevents defective equipment from being used
- DOSH inspectors can review any zone's pre-shift safety records for any date in under 60 seconds — by zone, by supervisor, by specific check type
- Lost Time Injury investigations start from an unambiguous record showing exactly what was checked and what wasn't before the shift — which either protects the company or clearly identifies the failure point
- DOSH improvement notices and penalties drop when the inspection record is demonstrably real, contemporaneous, and verifiable — not a paper form that was clearly backdated
The Hakiki Workflow
- 1Work Area / Zone Selection Single Select
Select: Surface / Underground Level 1 / Underground Level 2 / Processing Plant — determines required steps
- 2Roof Stability Checked Boolean
Confirm roof and hanging wall stability has been physically checked — underground only
- 3No Visible Cracks or Loose Rock Boolean
Confirm no visible cracks, spalling, or loose rock observed during the inspection
- 4Scaling Completed Boolean
Confirm scaling of loose material has been completed where required — before any personnel enter work area
- 5All Equipment Inspected Boolean
Confirm all equipment in the work area has been physically inspected before use
- 6Defects Found Boolean
Record whether any equipment defects were identified during the inspection
- 7Defect Description Text
Describe defects in detail — specific equipment, nature of defect, and severity — required if YES
- 8Defect Photos File Upload
Photos of identified defects — required if defects were found. Equipment is held until defect is cleared
- 9O₂ Level Reading Text
Enter oxygen level (%) — target: ≥19.5%. Below threshold, area must be evacuated immediately
- 10CO Level Reading Text
Enter carbon monoxide level (ppm) — maximum: 25ppm. Exceedance triggers mandatory evacuation
- 11Gas Monitor Photo File Upload
Photo of gas monitor display showing O₂ and CO readings at the time of the check
- 12Escape Routes Clear Boolean
Confirm all designated escape routes are unobstructed and emergency exit signage is visible
- 13First Aid Kit at Post Boolean
Confirm first aid kit is present, fully stocked, and accessible at the work area
- 14Shift Supervisor Sign-Off Boolean
Shift Supervisor confirms inspection is complete and work area is cleared for the shift — with supervisor ID and timestamp
- 15Authorized to Commence Work Boolean
Final authorization for work to commence — cannot be completed if any critical check has failed
HAKIKI Features Used
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