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Heavy-Procedure IndustriesMining Company

How to Run Pre-Shift Safety Checks That Satisfy DOSH and Actually Prevent Incidents

Who This Is For

You manage HSE compliance at a mining company or quarry with surface and underground operations. Pre-shift safety checks are required by DOSH and by your own internal policies. DOSH has issued improvement notices before. A Lost Time Injury investigation is active or recently closed. Your current pre-shift documentation is paper-based, and you're not fully confident it reflects what actually happens in the field before each shift starts.

The Problem

A pre-shift safety form marked "complete" by a supervisor who needed to start the shift on time isn't a safety check — it's a signature on a blank form. When a Lost Time Injury investigation establishes that equipment defects were present before the shift started and weren't recorded, the company faces penalties, potential site shutdown, and the irreversible human cost of a preventable incident. DOSH won't accept "our process requires the check to be done" as evidence that it was done. The deeper failure is harder to see: without atmospheric gas readings, zone-by-zone equipment inspection records, and photo documentation of identified defects, the pre-shift safety record can't be distinguished from a form completed at a supervisor's desk 30 minutes before the shift started. DOSH improvement notices accumulate not because the operation is inherently unsafe — but because the company can't demonstrate its safety process is real and contemporaneous.

What You Can Achieve

  • Work can't commence until the pre-shift check is complete — the workflow structurally blocks it, regardless of shift start pressure
  • Atmospheric readings are timestamped at the moment of entry and paired with a photo of the gas monitor display — batch-filling is structurally impossible
  • Identified defects are documented with photos at point of discovery, creating an immediate hold record that prevents defective equipment from being used
  • DOSH inspectors can review any zone's pre-shift safety records for any date in under 60 seconds — by zone, by supervisor, by specific check type
  • Lost Time Injury investigations start from an unambiguous record showing exactly what was checked and what wasn't before the shift — which either protects the company or clearly identifies the failure point
  • DOSH improvement notices and penalties drop when the inspection record is demonstrably real, contemporaneous, and verifiable — not a paper form that was clearly backdated

The Hakiki Workflow

  1. 1
    Work Area / Zone Selection Single Select

    Select: Surface / Underground Level 1 / Underground Level 2 / Processing Plant — determines required steps

  2. 2
    Roof Stability Checked Boolean

    Confirm roof and hanging wall stability has been physically checked — underground only

  3. 3
    No Visible Cracks or Loose Rock Boolean

    Confirm no visible cracks, spalling, or loose rock observed during the inspection

  4. 4
    Scaling Completed Boolean

    Confirm scaling of loose material has been completed where required — before any personnel enter work area

  5. 5
    All Equipment Inspected Boolean

    Confirm all equipment in the work area has been physically inspected before use

  6. 6
    Defects Found Boolean

    Record whether any equipment defects were identified during the inspection

  7. 7
    Defect Description Text

    Describe defects in detail — specific equipment, nature of defect, and severity — required if YES

  8. 8
    Defect Photos File Upload

    Photos of identified defects — required if defects were found. Equipment is held until defect is cleared

  9. 9
    O₂ Level Reading Text

    Enter oxygen level (%) — target: ≥19.5%. Below threshold, area must be evacuated immediately

  10. 10
    CO Level Reading Text

    Enter carbon monoxide level (ppm) — maximum: 25ppm. Exceedance triggers mandatory evacuation

  11. 11
    Gas Monitor Photo File Upload

    Photo of gas monitor display showing O₂ and CO readings at the time of the check

  12. 12
    Escape Routes Clear Boolean

    Confirm all designated escape routes are unobstructed and emergency exit signage is visible

  13. 13
    First Aid Kit at Post Boolean

    Confirm first aid kit is present, fully stocked, and accessible at the work area

  14. 14
    Shift Supervisor Sign-Off Boolean

    Shift Supervisor confirms inspection is complete and work area is cleared for the shift — with supervisor ID and timestamp

  15. 15
    Authorized to Commence Work Boolean

    Final authorization for work to commence — cannot be completed if any critical check has failed

HAKIKI Features Used

Single select zoneBoolean + text + file uploadConditional defect documentationAtmospheric reading text inputsSequential enforcementDOSH-ready audit export

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